- Company - Physik Instrumente (PI) GmbH & Co. KG
Hexapod Production: PI Substantially Increases Production Capacities
“The demand for hexapods has been increasing significantly for a number of years,” says Markus Spanner, CEO of PI, describing the market situation. “Expanding capacity in this product division at the Karlsruhe site was therefore a logical step as part of our investment program based on which we are preparing all PI product divisions for a further increase in demand.”
The factory layout for the new hexapod production was developed by PI experts, with the support of specialists from the Fraunhofer Institute for Manufacturing Engineering and Automation IPA. It takes the latest findings in the fields of ergonomics, digitalization, and automation, as well as lean approaches into account. “We have analyzed all process steps and optimized and reorganized assembly in the form of matrix production,” explains Dr. Axel Widenhorn, Director Operations for the PI development and production sites in Karlsruhe, Eschbach, and Rosenheim (Germany). “In addition to an overall increase in production capacities, our goal was to significantly reduce lead times. This has been fully achieved. We have already reduced lead times to less than half of what they were at the beginning of the year and will be down to a few weeks for standard products by the end of the year. Additionally, we now have the potential of increasing the output by more than 100 %, which will allow us to respond flexibly to further increases in demand,” adds Dr. Widenhorn.
Hexapods are compact, parallel kinematic motion systems with six degrees of freedom that are being used in an increasing number of applications: whether in production lines, for example as a component of pick-and-place machines, for aligning glass fibers in assembly and connection technology for silicon photonics, or as a subsystem in large systems such as space telescopes. PI has an extensive portfolio of configurable solutions of various sizes and capabilities for these and many other applications.
About Physik Instrumente (PI Group)
The PI Group with headquarters in Karlsruhe, Germany, is the market and technology leader for high-precision positioning technology and piezo applications in the market segments Industrial Automation, Semiconductor and Photonics, as well as Microscopy and Life Sciences. In close cooperation with customers from all over the world, PI's more than 1,500 specialists have been continuously pushing the boundaries of what is technically possible for more than fifty years. Various drive technologies, internally developed sensor technology and electronics, as well as control and regulation technology provide the basis for this. PI’s portfolio ranges from components to subsystems, to tailor-made complete solutions. 508 granted and pending patents underline the company's claim to technological leadership in the fields of precision positioning and piezo technology. PI operates on a global scale, with nine production sites in Europe, North America, and Asia, as well as sixteen sales and service subsidiaries.